My first build

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Themadcow

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So I had some time and some patience today so I thought I would have a go at my old man's build.

First I finished installing the machine screws
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Then I grabbed the grinder and did a little carving

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Then I headed home to finish up the carving and sanding...well, not completely finished

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Notice the 1/4 inch round file, I used it to round off the corners, and to carve the back of the lower and upper horns. I also used it to finish shaping the neck. It's a very versatile tool that everyone should have for shaping wood.

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The neck feels fantastic. It has a rounder profile than I would use myself, but my old man loves this shape, kind of like an SG, very thin but still U shaped.

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It's impossible to get a good shot of the carves with and Iphone 4 camera I guess. Really hard to see in the pic but I swear they are there....

And a final shot of today's progress

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Hopefully my fretwire shows up tomorrow, I am running out of things to do. Still needs some more shaping and sanding but it's getting close.
 

Themadcow

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Hopefully someone who knows will weigh in here. I need some advice on how to finish these guitars, specifically the walnut. I'm starting to research the process and I'm somewhat confused. When you dampen the walnut, it has a very dark appearance and the grain pops out really nice. I want that finish, no stain or anything.

I've read that i need to grain fill the walnut before I do anything else. I've also read that I need to seal it , then grain fill.
:scratch:

If someone could give me a link to a guide, or some advice on how to do this I would really appreciate it.
 

Empryrean

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I haven't gotten this far yet, but I'll tell ya my plans:
seal with sanding sealer, sand lightly to take down the high spots, walnut is slightly porous so you CAN fill it, but I don't plan to, fill it with wood filler, sand it, then apply finish such as furnish, lacquer, or you could skip all that and just put tung oil on it(I THINK)
 

Themadcow

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I haven't gotten this far yet, but I'll tell ya my plans:
seal with sanding sealer, sand lightly to take down the high spots, walnut is slightly porous so you CAN fill it, but I don't plan to, fill it with wood filler, sand it, then apply finish such as furnish, lacquer, or you could skip all that and just put tung oil on it(I THINK)

I was thinking that I could just tung oil, but I want a good clear coat. I don't really have a good spot to spray nitro, so maybe a brush on lacquer? I'll do some more reading.
 

scherzo1928

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just dont decide that a good french polish is the best for your guitar. Do yourself a favor and do something easier.
 

Themadcow

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Small update today. Fretwire and Inlays and some other things arrived.

Drilled the holes for strings through the body

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I'll have to adjust the holes when I install the ferrules, which arrived today as well. You can't tell from a foot away that the holes are off, but I want them to be perfect, so I will spend a bit of time when I install the ferrules to make sure.

And a shot of some carving

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Almost done shaping and a lot of the sanding. This weekend I should have pickups and everything else I need to finish this one.

The 8 string will be a little behind, I've decided to use the new dimarzio 8 string passives, so I will have to wait to route pickup slots and stuff. I will post an update this week after I get the frets installed and whatever else I can so you guys can see what it will look like, almost complete.
 

Themadcow

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Well, I'm starting to feel like I'm dragging my ass here, so I got up early this morning .

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A little mockup. Those are not the pickups, I stole them out of one of my guitars so I could build a template for routing.

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Template done. Now I somehow managed to do a lot of this without stopping to take pictures.

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I drilled out some of the wood before I got in there with the router. But I have little patience, so I didn't drill much.

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So the top was done at this point. I also drilled a hole for the volume pot.

I should have taken more pictures at this point, but I was in the zone, and I kept forgetting. I used an 1 1/4" spade bit to route the cavity for the volume pot. I then freehanded the cavity larger with the router. I brought it over far enough so the barrel jack that I bought will reach the cavity. It's a little oversized, but it leaves room if my old man decides he can't live without a tone control, or a killswitch!!!!
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Drilling the jack hole was fun. Fits like a dream. I am not gonna post any pics with the hardware installed, don't want to ruin the surprise

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Thats it for today. The fretwire I ordered had the wrong tang size. My mistake. I epoxied the frets in, but I changed my mind, so I removed them again. I should have new fretwire with the right size by monday or tuesday.
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The last fret slot is on a bit of an angle, not sure how it happened. I have tons of meat left on the board though, so I am gonna re radius it, the reslot that fret.

That fretwire is enormous by the way. The biggest that allparts sells, with the smallest tang size, go figure.
 

Purelojik

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whats the number on that fretwire. i think the biggest i've seen is the 6100 extra jumbo from dunlop. this looks just enormous..:eek:
 

Themadcow

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So I couldn't go as far as I did and then stop, so later on this afternoon I went back out to the garage

Installed the string ferrules
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Then I routed a channel between the pickup routes for wire

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I also drilled holes for the bridge ground and for the pickups to the control cavity. Installed the input jack temporarily and then I decided to cover it all up.

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So that is for sure it for today. Tomorrow I will drill the tuning peg holes and then I can start in on the finishing. Looking forward to fixing up the rough spots and making this baby shine......
 
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